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Final shot of Bellows

A final phone camera image of the Bellows system before it gets dismantled for installation

stevesymons
Bellows finally take breath!

After a lot of work constructing large composite gears and designing a beautiful Axe and Tipper gear arrangement it was great to finally connect a motor to drive the first of the 3 bellows.  Here are some images to wet your appetites for the final machine.

front view

Front view.

gear and bellow detail

gear and bellow detail

Details of large drive gear and of the valve inlet and outlet modules.

 

studio

View of the Owl Studio, bellows in the foreground and Turbidity and Salinity machines behind.  Great to see all three main machines in one place.

 

stevesymons
Ant in the studio - #03

So besides the constant drilling, sanding, sawing and miserable country music (my pick again then) the most fascinating/worrying sounds heard in the studio come from Simon's corner of the room.

After helping assemble some circuit boards, Simon decided he'd had enough of us and went on holiday for a couple of weeks, leaving me a list of cables that needed preparing for the Salinity Sampler Sequencer. 

Now then. The Salinity Sampler Sequencer is an instrument that uses the salt levels of river water to generate sound. The water (taken from the River Tyne in this instance) will be drawn at regular intervals and pumped through glass jars. A wooden mechanism then dips a series of electrodes into the jars and creates a series of sounds. The pitch of the sounds will be modified depending on the salinity levels of the water. 

Once the Flow wheel is finished, the lovely people of Newcastle will be able to play around with the sounds by changing the length of the notes.

ant
Data to Web and Twitter feed

We thought people who can't come to Newcastle next year would like a little Tyne-data to play with, so are creating a River-to-web connection.  Our heads are quite full at the moment, so are looking for someone with Arduino skills to come and spend a couple of days working with us.  Here are some details  www.owlproject.com/exchange/flow/sensor-1.txt. Do get in touch if you can help.

stevesymons
Ant in the studio - #02

Ok folks, I've been slacking with posting duties so here comes a bombarding of wood based wizardry which I fully understand the mechanics of and can therefore confidently relay to anyone interested*.

*not necessarily true.

This set of images show the innards of a highly complex section of the machine Tony has named the Turbidatron. I'm sure it'll be made clear why it's been called this, or maybe there's little more to it than he watched Transformers the night before he came in to the studio, but anyway.

I was shown how to use the CNC, a woodcutting machine rigged up to a computer which allows you to plot measurements and cut the wood to your exact design. It's a great tool for quickly making lots of the same pieces, which can then be pieced into bigger designs, in this case the huge cog I'm holding in the last photo.

Once assembled, I was filling any splits or cracks in the wood and treating them with teak oil.

So in loose terms, The Turbidatron is a mechanical sampler. For the purpose of the Flow mill it'll be sampling river water to generate sounds, which for now takes us into the electronic side of things. Take a deep breath...

ant
Ant in the studio - #01

Hello! Ant Long here, newcomer to Rogue Artist Studios and volunteer/apprentice/tea boy for The Owl Project.This is my first week helping out and I already feel way out of my depth, surrounded by strange looking circuit boards and extravagant woodwork. 

ant
Piston Crank


The crank prototype was good but had some flex and 
wobble and was made  from mahogany and a found 
broomstick. It has threaded bar screwed to the end disks
to mount the bearings on.


 The final crank is made around 25mm oak dowel shaft and has oak disks.
The dowel pegs push through the sides of the disk and fix tight the shaft,
they are doubled up in this one and make it super strong without glue or
screws. A 25mm bore bearing fits snugly on the shaft.



The disks are first CNC cut, then hand drilled in an accurate drilling jig to
make sure the multiple holes for the dowels meet up – As our drill drills at
a slight angle this is actually advantageous, as the inaccuracy means that
the pegs fit very tightly in the hole.


To take this to pieces all that is needed is a few taps with a small hammer to
remove the dowel pegs.


The disks are the slid into place on the 3 dowel shafts. Once the spacing is
right the holes are re-drilled so this time making holed in the shaft for the
dowel pegs, after the pegs are tapped in, the excesses dowel is removed
using a Japanese saw leaving the 3 shafts.


The piston crank in its final form!

Antony Hall
Wooden gears

gear detail
This is a detail of one of the laminate gears – We will add more
detail and images to this section later as its quite a complicated
process.

gears cut on cnc
Each gear is first generated in Blender, then the vectors 
are edited to create 8 precise interconnecting segments that can be
cut from wood on the CNC.
gear detail
Each section is then laminated in such a way that the grain
directions are always at 90 degrees to each other,  maximising strength.
The whole gear pops together with the dowel plugs but they also
need gluing to finish.

Antony Hall
Turbidity tube

turbidity tube
This week we started to assemble the turbidity sensor. This is the
transparent tube that will hold water being extracted from the river.
A laser will project through the tube. Here you can see the wooden
frame assembled to hold the tube in place. 

pipes and tubes
The metal fittings also arrived this week. They connect everything
together and move water around the device. They look fantastic
with the oak!

Antony Hall
Analog synth circuits

The electronics within the salinity sampler sequencer have become quite involved.

Over the past few months we have been getting my head around analog synth circuits and
produced this ADSR VCA circuit. Its mainly based around around other peoples work
but we am still proud of it. 

This circuit would not have been possible without the generous help from Tom
Wiltshire over at www.electricdruid.net/. He came up with ADSR circuit and we just
added the VCA (voltage controlled amplifier) bit.

Check out his site, it has a lot more detailed information about how it all works
than you will find here. 

 

The circuit lets you put a sound through it and control the shape of it in particular
the attack, decay, sustain, and release. This picture shows it best.

Our circuit also allows you to control the overall time and volume of the envelope.

Oh and most importantly a light fades in sync with the sound.

Of course a ADSR VCA in itself does not make any sound so here is a prototype
VCO (voltage controlled oscillator), Its a pretty simple dirty squarewave oscillator with 
a lowpass filter control to smooth it a bit, but sounds great !

 

We are hoping to release all the schematics and boards when flow finally launches
in 2012.

We will add some video and sound examples soon so it will all make a bit more 
sense.

 

simon